Tools You'll Likely Need:
* Socket set (metric)
* Screwdrivers (Phillips and flathead)
* Pliers
* Trim removal tools (to avoid scratching plastic)
* Possibly a small pry bar
* New blower motor (ensure it's the correct one for your Durango)
* Shop rags or towels
Steps (General Outline):
1. Disconnect the Battery: This is crucial for safety to prevent accidental shorts. Disconnect the negative (-) terminal first.
2. Access the Blower Motor: This usually involves removing parts of the dashboard. The exact procedure varies depending on your Durango's trim level, but generally involves:
* Removing the passenger side glove box: This often requires removing screws and possibly some clips.
* Removing the under-dash panels: These panels usually just clip in, but use trim removal tools to prevent damage. Be careful; there are often electrical connectors and wires behind these panels.
* Locating the blower motor housing: This is usually behind the glove box area.
3. Disconnect Electrical Connections: Unplug the electrical connector from the blower motor. Take pictures or make notes of how everything is connected for reassembly.
4. Remove the Blower Motor: This often involves removing screws holding the blower motor in place within the housing. The housing itself may require removal to access the motor, depending on your Durango. You might need to detach the air ducts as well.
5. Install the New Blower Motor: Carefully install the new blower motor, ensuring it's properly seated and secured. Reconnect the electrical connector.
6. Reassemble Everything: Carefully put all the panels and the glove box back in place. Double-check all your connections.
7. Reconnect the Battery: Reconnect the positive (+) terminal of the battery.
8. Test the Blower Motor: Turn on the ignition and test the blower motor at different speeds.
Important Considerations:
* Repair Manual: A repair manual specific to your 2001 Dodge Durango 5.9L is highly recommended. It will provide detailed instructions, diagrams, and torque specifications. This will prevent damage to your vehicle.
* Airbag System: Be extremely cautious when working near the dashboard, as it may contain airbag components. Disconnect the battery to minimize risks.
* Electrical Connectors: Be gentle when disconnecting and reconnecting electrical connectors. Damaged connectors can lead to electrical problems.
* HVAC System: Working on the HVAC system can expose you to dust and debris. Wear a dust mask if necessary.
This is a simplified overview. The actual process can be more involved depending on your specific vehicle. If you're not comfortable performing this repair yourself, it's best to take your Durango to a qualified mechanic. Incorrect reassembly can lead to further damage.
