Here's a general outline. Specific steps and tool requirements might vary slightly depending on your truck's exact configuration (e.g., single or dual piston calipers). Consult a repair manual specific to your 2000 Dodge Ram 350 4x4 for detailed instructions and diagrams. This is just a guide.
Tools You'll Likely Need:
* Jack and jack stands: Absolutely essential for safety.
* Wheel chocks: Prevent the truck from rolling.
* Lug wrench: To remove the wheels.
* Socket set (metric): Various sizes, likely including 13mm, 15mm, and possibly larger for caliper bolts.
* Wrench set (metric): May be needed for caliper bracket bolts.
* C-clamp or caliper compression tool: To compress the caliper piston.
* Brake cleaner: To clean brake components.
* Penetrating oil (like PB Blaster): To help loosen stuck bolts.
* New brake pads: Make sure you get the correct ones for your truck.
* Gloves: To protect your hands.
* Torque wrench: To tighten bolts to the manufacturer's specifications (crucial for brake safety).
* Phillips and Flathead screwdrivers: Possibly needed for caliper retaining pins or clips, depending on your model
Procedure (General Steps):
1. Safety First: Engage the parking brake, chock the rear wheels, and use a jack to lift the front of the truck. Securely place it on jack stands.
2. Remove the Wheel: Remove the lug nuts and take off the wheel.
3. Locate the Caliper: The caliper is the assembly that houses the brake pads and piston.
4. Remove the Caliper:
* Identify the caliper mounting bolts: These are usually on the back of the caliper.
* Apply penetrating oil: If the bolts are stubborn, spray penetrating oil and let it sit for a few minutes.
* Remove the bolts: Use the appropriate socket and wrench to carefully remove the caliper mounting bolts.
* Carefully remove the caliper: Support the caliper as you remove it to prevent the brake line from stretching or breaking. You might need to use a bungee cord or wire to keep the caliper out of the way.
5. Compress the Caliper Piston: Using a C-clamp or a specialized caliper compression tool, carefully compress the piston back into the caliper. This creates the space needed to install the new pads. Be careful not to damage the piston or boot. The piston might turn as you compress it.
6. Remove Old Brake Pads: The old brake pads should now be easily removable.
7. Install New Brake Pads: Carefully insert the new brake pads into the caliper.
8. Reinstall the Caliper: Carefully reattach the caliper to the caliper bracket, ensuring it's properly seated. Replace and tighten the mounting bolts to the manufacturer's specified torque.
9. Reinstall the Wheel: Put the wheel back on and tighten the lug nuts.
10. Lower the Vehicle: Carefully lower the truck from the jack stands.
11. Tighten Lug Nuts: After lowering, give the lug nuts a final tightening.
12. Pump the Brakes: Start the engine and gently pump the brake pedal several times to ensure the pads are making contact with the rotor. Check for any leaks.
13. Test Drive: Take a short test drive to verify that the brakes are working correctly.
Important Considerations:
* Brake Rotor Inspection: Inspect the brake rotors for wear and scoring. If they are severely worn or damaged, they will need to be replaced or resurfaced.
* Brake Fluid: You might need to top off the brake fluid reservoir after compressing the calipers.
* Caliper Slides: Check the caliper slides for smoothness and lubrication. They might need cleaning and lubrication. Seized or sticking calipers can lead to uneven brake pad wear.
This is a simplified overview. Refer to a repair manual specific to your vehicle for detailed instructions and torque specifications. Improperly installed brakes can be extremely dangerous. If you're unsure about any step, seek professional help.
