During the manufacturing process of a vehicle, anti-corrosion treatments are typically applied to protect metal components from rust and oxidation. However, if these treatments are not applied properly or are inadequate, it can lead to premature rusting. This could explain why your 3-year-old truck has extensive rust underneath the seats and behind the dash, even if it has never been exposed to salt air or water.
Moisture accumulation and improper drainage
Another possible reason for the rust issue could be moisture accumulation and improper drainage in the affected areas. If there are any gaps or openings in the seals or weather stripping, moisture can seep into the vehicle and cause corrosion. Clogged drain holes can also prevent water from draining properly, leading to stagnant water that accelerates rust formation.
Faulty or damaged components
In some cases, rusting can also occur due to faulty or damaged components. For example, if the seals around the doors or windows are not properly installed or deteriorate over time, it can allow water to enter the vehicle and come into contact with metal parts, causing them to rust.
Electrical problems
If the electrical wiring or connectors in the affected areas are not properly insulated or protected, electrical currents can cause corrosion and rusting of metal components. This can be especially true if there is any damage or exposed wiring.
It is important to have the rust issue thoroughly inspected by a qualified mechanic or automotive technician to determine the exact cause and appropriate course of action for repair and prevention.