Preventive maintenance is a scheduled maintenance strategy that involves performing regular inspections and servicing of equipment to identify and correct potential problems before they cause a breakdown. This type of maintenance is typically based on the manufacturer's recommendations or on historical data on equipment failure rates. The goal of preventive maintenance is to reduce the risk of unexpected equipment failures and to extend the life of the equipment.
Proactive maintenance takes a more proactive approach to maintenance by continuously monitoring equipment condition and using data analytics to identify potential problems before they cause a breakdown. This type of maintenance involves using technologies such as sensors, condition monitoring systems, and predictive analytics to collect data on equipment performance and identify trends that may indicate a need for maintenance. The goal of proactive maintenance is to prevent equipment failures before they occur and to improve the overall reliability and efficiency of the equipment.
Here is a table summarizing the key differences between preventive and proactive maintenance:
| Feature | Preventive Maintenance | Proactive Maintenance |
|---|---|---|
| Approach | Scheduled maintenance based on manufacturer's recommendations or historical data | Continuous monitoring of equipment condition and use of data analytics |
| Goal | Reduce the risk of unexpected equipment failures and extend the life of the equipment | Prevent equipment failures before they occur and improve the overall reliability and efficiency of the equipment |
| Technologies used | Typically no advanced technologies used | Sensors, condition monitoring systems, and predictive analytics |
| Cost | Lower initial cost, but may be more expensive in the long run if equipment failures occur | Higher initial cost, but may be more cost-effective in the long run by preventing equipment failures |
In general, proactive maintenance is a more effective and efficient maintenance strategy than preventive maintenance. However, the best maintenance strategy for a particular asset or equipment will depend on the specific circumstances and requirements.